The horizontal metal baler is a hydraulic-powered compression machine engineered specifically for processing ferrous and non-ferrous metal scrap into dense, uniform blocks. Capable of handling approximately 8-10 tons of metal per hour, this equipment significantly reduces storage footprint and transportation costs. The baled output achieves a material density of up to 2,000 kg/m³, making it ideal for steel mills, metal recycling facilities, foundries, and industrial manufacturing plants that require efficient scrap metal handling solutions.
Safety remains paramount in our horizontal metal baler design. The machine incorporates safety interlocks, emergency stop buttons, and protective guards to prevent workplace accidents. Shuliy produces a comprehensive range of horizontal metal balers with models spanning from 1,250 kN to 4,000 kN pressure capacity, each engineered to meet specific processing requirements and throughput demands.
What Materials Can the Horizontal Metal Baler Process?
Our horizontal metal baler demonstrates exceptional versatility across multiple metal types and form factors. The machine effectively processes materials up to 10mm in thickness, compressing bulky scrap into compact, stackable bales that optimize storage and logistics operations.
| Material Category | Specific Applications |
| Ferrous Metals | Steel turnings, steel shavings, iron sheets, scrap steel windows, construction steel debris |
| Non-Ferrous Metals | Aluminum sheets, copper pieces, brass items, aluminum cans, titanium scraps |
| Industrial Containers | Waste oil drums, steel drums, propane tanks, aerosol cans |
| End-of-Life Items | Discarded bicycles, automotive bodies, metal furniture, household appliances |
| Manufacturing Byproducts | Metal processing waste, sheet metal offcuts, plate remnants, machining chips |
The horizontal metal baler excels in environments including steel production facilities, metal fabrication workshops, metal recycling centers, and smelting operations. Beyond metal applications, the machine can also compress paper cartons, plastic bottles, and textile waste—providing flexibility for mixed-material recycling operations.
Horizontal Metal Baler Specifications
Shuliy offers the Y81 series horizontal metal baler with pressure capacities ranging from 1,250 kN to 4,000 kN. Each model features optimized compression chamber dimensions, throughput ratings, and power configurations to match specific operational requirements.
| Modelo | Pressure (kN) | Chamber Size (mm) | Bale Size (cm) | Bale Weight (kg) | Cycle Time (s) | Power (kW) |
| Y81-125 | 1,250 | 1200 × 800 × 500 | 30 × 30 | 30–50 | 100 | 15 |
| Y81-160 | 1,600 | 1600 × 1200 × 800 | 40 × 40 | 80–180 | 130 | 22 |
| Y81-200 | 2,000 | 1600 × 1200 × 800 | 45 × 45 | 100–300 | 140 | 22 + 15 |
| Y81-250 | 2,500 | 2000 × 1750 × 1000 | 50 × 50 | 200–500 | 150 | 22 + 22 |
| Y81-315 | 3,150 | 2500 × 2000 × 1200 | 50 × 50 | 700–1000 | 170 | 30 + 30 |
| Y81-400 | 4,000 | 3000 × 2500 × 1200 | 60 × 60 | 1000–1500 | 180 | 45 + 45 |
Mechanical Structure of Horizontal Metal Baler
The horizontal metal baler comprises six primary components that work in concert to achieve high-density compression. Understanding the mechanical structure helps operators perform proper maintenance and troubleshoot performance issues.
| Component | Function |
| Hydraulic System | The power source of the entire machine, driving all compression operations through high-pressure fluid |
| Compression Chamber | The enclosed space where metal materials are loaded and compressed into dense bales |
| Door Assembly | Hydraulically-controlled door that descends to create a sealed compression cavity |
| Push-out Mechanism | Hydraulic arms that eject finished bales from the compression chamber |
| Control Console | Operator interface for controlling machine functions and adjusting processing parameters |
| Safety Interlocks | Emergency stop systems and overload protection devices for operator safety |
The machine features four hydraulic cylinders strategically positioned throughout the structure: one mounted on the door assembly for downward compression, one primary pushing cylinder for forward compression, one side pushing cylinder for lateral material positioning, and one ejection cylinder for discharging finished bales. This multi-cylinder configuration ensures uniform pressure distribution and consistent bale density.
Working Principle of Horizontal Metal Baler
- Step 1 – Loading: Load metal materials into the compression chamber. Ensure total material weight does not exceed the machine’s rated processing capacity.
- Step 2 – Compression: Activate the hydraulic control system to close the door assembly, creating a sealed compression cavity. The side and rear hydraulic cylinders then advance, pushing material forward under extreme pressure.
- Step 3 – Ejection: Once compression is complete and the desired density is achieved, the ejection mechanism pushes the finished bale out of the chamber. Bale density can reach up to 2,000 kg/m³.
Key Advantages of Horizontal Metal Baler
- High Bale Density: Achieves material density up to 2,000 kg/m³, maximizing storage and transport efficiency.
- Compact Footprint: Optimized design minimizes floor space requirements, suitable for facilities with limited workspace.
- Smooth Operation: Low movement inertia results in minimal noise and flexible, responsive operation.
- Dual Control Modes: Supports both manual operation and PLC automatic control for integrated hydraulic-electric management.
- Overload Protection: Built-in protection mechanisms prevent equipment damage during abnormal operating conditions.
- Versatile Power Options: Standard 380V three-phase operation with optional diesel engine drive for remote locations.
- Quick Installation: No anchor bolts or complex foundation work required—reduces setup time significantly.
- Durable Construction: Thick carbon steel main body with waterproof, anti-corrosive coating ensures long service life.
Maintenance Guidelines for Horizontal Metal Baler
Regular maintenance ensures optimal performance and extends equipment lifespan. The following maintenance tasks should be incorporated into standard operating procedures.
| Maintenance Task | Frequency | Details |
| Hydraulic Component Inspection | Weekly | Check power steering valve, motor, electromagnetic reversing valve, and all hydraulic connections for leaks or wear |
| Hydraulic Oil Analysis | Monthly | Inspect oil cleanliness and quality; replace hydraulic oil promptly if contamination is detected |
| Screen and Relief Valve Cleaning | Monthly | Clean hydraulic system screen and relief valve; make necessary pressure adjustments |
| Oil Tank Maintenance | Quarterly | Check oil levels and add clean hydraulic oil as needed; inspect tank for sediment buildup |
| Oil Pump Inspection | Bi-annually | Assess pump performance and replace if efficiency degradation is observed |
| Full System Overhaul | Annually | Complete hydraulic system inspection including seals, hoses, and cylinder conditions |
Why Choose Shuliy Horizontal Metal Baler?
Shuliy Machinery has over a decade of experience manufacturing metal recycling equipment for global markets. Our horizontal metal balers are deployed across numerous countries, including Somalia, Uganda, Kuwait, the Philippines, and many other nations where metal recycling infrastructure is essential.
- Comprehensive Model Selection: The Y81 series spans 11 pressure configurations from 1,250 kN to 4,000 kN, allowing customers to select equipment precisely matched to their throughput requirements and material types.
- Proven Global Track Record: Thousands of machines operating worldwide demonstrate our equipment’s reliability in demanding recycling environments. Long-term relationships with customers in East Africa, Southeast Asia, and the Middle East validate our product quality.
- Complete Export Support: With more than 10 years of international trade experience, our team handles all export documentation, packaging requirements, and logistics coordination. We ensure equipment arrives safely and customs clearance proceeds smoothly.
- Responsive After-Sales Service: Every machine includes one-year warranty coverage and lifelong technical consulting. Our after-sales support has earned consistently positive feedback from customers across multiple continents.
In addition to our horizontal metal baler machine, Shuliy also offers the hydraulic baling machine suitable for materials such as cardboard, plastic bottles, and clothing. If you have any requirements, please feel free to contact us; we will recommend the equipment configuration best suited to your specific operational needs.